Operating a hydraulic hoist safely requires a combination of proper training, adherence to procedures, and proactive maintenance. Below is a structured guide to ensure safe operation:

1. Pre-Operation Checks

Inspect the Hoist Structure:

Check for cracks, bends, or corrosion in the frame, cylinder, and mounting points.

Ensure all bolts and pins are tightened to the manufacturer’s specifications.

Verify Hydraulic System Integrity:

Look for leaks in hoses, fittings, and the cylinder. Replace damaged components immediately.

Check hydraulic fluid levels and top up if necessary (using the recommended fluid type).

Test Safety Features:

Confirm that overload protection valves, pressure relief valves, and emergency stop mechanisms function correctly.

Test the load-holding capability by briefly lifting a light load and holding it stationary.

Examine the Load:

Ensure the load is within the hoist’s rated capacity (check the load chart or manual).

Verify that the load is stable, properly secured, and balanced to prevent tipping or sliding.

2. Safe Operating Procedures

Positioning the Hoist:

Place the hoist on a stable, level surface to prevent tipping.

Ensure adequate clearance around the hoist and load to avoid collisions with obstacles or personnel.

Lifting the Load:

Raise the load slowly and smoothly, avoiding sudden movements that could destabilize it.

Keep hands, feet, and loose clothing away from moving parts during operation.

During Lifting:

Never exceed the hoist’s rated capacity. Overloading can cause structural failure or hydraulic system damage.

Avoid side loading (applying force at an angle to the cylinder), as this can cause bending or seal failure.

Do not use the hoist as a pivot point or to pull loads horizontally unless specifically designed for it.

Lowering the Load:

Lower the load gradually, maintaining control at all times.

Ensure the landing area is clear and can support the load’s weight.

3. Load Handling Best Practices

Secure the Load:

Use appropriate slings, chains, or clamps to attach the load securely to the hoist hook or lifting eye.

Distribute the load evenly to prevent shifting during lifting or movement.

Avoid Shock Loading:

Do not drop the load suddenly or jerk the hoist, as this can damage the hydraulic system and structure.

Use Proper Lifting Techniques:

If moving the load horizontally, use a trolley or other guided system to maintain control.

Ensure the load path is clear of obstacles and personnel.

4. Personal Protective Equipment (PPE)

Mandatory PPE:

Wear safety glasses to protect against hydraulic fluid splashes or flying debris.

Use steel-toed boots to protect feet from heavy loads or dropped tools.

Wear gloves to improve grip and protect hands from sharp edges or hot surfaces.

In noisy environments, use hearing protection (earplugs or earmuffs).

Additional Protection:

If operating the hoist overhead, wear a hard hat to protect against falling objects.

Use high-visibility clothing if working in areas with vehicle or pedestrian traffic.

5. Environmental and Workplace Safety

Maintain a Clean Work Area:

Keep the floor around the hoist free of oil, grease, or debris to prevent slips and falls.

Store tools and materials neatly to avoid tripping hazards.

Control Access to the Work Zone:

Use barriers or warning signs to keep unauthorized personnel away from the lifting area.

Ensure all operators and spotters are trained and aware of the lifting plan.

Weather Considerations:

In wet or icy conditions, take extra precautions to prevent slipping or loss of control.

Avoid using the hoist in high winds or lightning storms if it is mounted outdoors.

6. Emergency Procedures

Know the Emergency Stop:

Familiarize yourself with the location and operation of the emergency stop button or lever.

Test it regularly to ensure it functions correctly.

Respond to Leaks or Spills:

If hydraulic fluid leaks occur, stop operation immediately and contain the spill using absorbent materials.

Clean up spills promptly to prevent slips and environmental contamination.

Handle Equipment Failure:

If the hoist malfunctions (e.g., loses pressure, makes unusual noises), lower the load safely and shut down the system.

Do not attempt repairs unless you are qualified to do so; tag the hoist as “out of service” and report the issue.

7. Training and Competency

Formal Training:

Ensure all operators complete manufacturer-approved training on the specific hoist model they will use.

Training should cover operation, maintenance, and emergency procedures.

Regular Refresher Courses:

Schedule periodic training updates to reinforce safe practices and address new hazards or procedures.

Certification:

Consider requiring operators to pass a competency test before being authorized to use the hoist independently.

8. Maintenance and Inspections

Daily Inspections:

Conduct a visual check of the hoist before each use, focusing on hydraulic connections, structural integrity, and safety features.

Scheduled Maintenance:

Follow the manufacturer’s recommended maintenance schedule for fluid changes, filter replacements, and component inspections.

Record-Keeping:

Maintain a log of inspections, maintenance activities, and repairs to track the hoist’s condition and identify recurring issues.

9. Safe Work Practices

Never Leave Loads Suspended:

Always lower the load to a stable position when the hoist is not actively in use.

Avoid Distractions:

Focus on the task at hand; do not operate the hoist while distracted by phones, conversations, or other activities.

Communicate Clearly:

Use hand signals or two-way radios to coordinate with spotters or other personnel during complex lifts.

10. Manufacturer’s Guidelines

Follow the Manual:

Always refer to the manufacturer’s operating manual for specific instructions, warnings, and limitations.

Use Genuine Parts:

When replacing components, use parts recommended by the manufacturer to ensure compatibility and safety.

The main equipment produced by Hebei Makita: stage electric hoist, electric chian hoist, wire rope electric hoist，Hand chain hoist, lever hoist, pneumatic hoist and other lifting equipment