Full analysis of the characteristics, application scenarios, and operating specifications of manual hydraulic forklifts

1、 Core feature: Perfect balance between economy and practicality

Low cost and high efficiency

Low purchase and maintenance costs: without complex components such as motors and batteries, the structure is simple, and the manufacturing cost is only 1/3 to 1/5 of that of electric forklifts, making it suitable for small and medium-sized enterprises with limited budgets.

Strong durability: Made of high-strength steel plates, chrome plated piston rods, and integral cast oil cylinders, the internal overflow valve provides overload protection to avoid overload damage, with a service life of over 5 years.

Environmentally friendly and pollution-free: zero emissions, low noise (≤ 65dB), meeting the high requirements of hygiene environment in industries such as food and medicine.

Flexibility and adaptability

Narrow space operation: With a small turning radius (≤ 1.5 meters), it can flexibly shuttle within a warehouse with a shelf spacing of 1.8 meters, improving the utilization rate of the warehouse area by more than 20%.

Multi environment adaptation:

Low temperature environment: Antifreeze hydraulic oil and low temperature resistant seals ensure normal operation at -30 ℃.

Fire and explosion prevention locations: No power supply design, no spark risk, suitable for high-risk scenarios such as oil depots and chemical warehouses.

Indoor operation: No exhaust emissions, can be used for a long time in a closed warehouse without ventilation equipment.

user-friendly design

Ergonomic handle: Complies with ISO 11201 standard, with an operating force of ≤ 250N, reducing operational fatigue.

Smooth lifting: The integrated valve core controls the lifting speed, avoiding cargo tipping and increasing safety by 30%.

Modular design: Forks and wheels can be quickly replaced to adapt to different pallet sizes (800 × 1200mm, 1000 × 1200mm, etc.).

2、 Application scenario: Logistics solutions covering the entire industry chain

Warehouse logistics

Short distance handling: Transport between shelves within 30 meters, with an efficiency three times higher than manual handling.

Loading and unloading optimization: Cooperate with pallets to achieve modular transportation, reducing the collision loss rate of goods by more than 50%.

Space utilization: Short hydraulic forklifts (fork length ≤ 1.1 meters) can operate in narrow passages, increasing storage capacity by 15%.

Manufacturing

Process connection: In the automotive production line, heavy components such as engines and transmissions (1-3 tons) are transported from the assembly line to the testing area, reducing the single handling time to 2 minutes.

Flexible production: Adapt to small batch and multi variety production modes, quickly adjust handling tasks, and reduce equipment idle rates.

Supermarket Retail

Goods sorting: In the supermarket warehouse, the entire box of daily necessities (such as mineral water and tissues) is moved from the shelves to the replenishment area, increasing efficiency by 40%.

Loss control: Whole box handling reduces cargo friction and lowers the breakage rate of fragile items (such as glass products) to below 0.5%.

Logistics delivery

Truck loading and unloading: At the express delivery station, packages weighing over 100kg are unloaded from the truck onto the conveyor belt, reducing the single operation time from 10 minutes to 3 minutes.

Cold chain adaptation: Stainless steel forklifts can operate normally in -18 ℃ cold storage, ensuring food transportation safety.

special industries

Catering industry: handling kitchen raw materials (such as vegetables, rice and noodles), with a single carrying capacity of 2 tons, to meet the daily demand of catering enterprises.

Agriculture: Transporting fruits and vegetables from the field to the warehouse on the farm can increase transportation efficiency by 5 times and reduce labor costs by 30%.

Construction site: handling building materials such as steel bars and cement, adapting to muddy and bumpy ground, with a failure rate of less than 5%.

3、 Operating standards: dual guarantee of safety and efficiency

Pre use inspection

Hydraulic system: Check whether the hydraulic cylinder leaks and whether the oil level is within the range of the scale.

Wheel set status: Remove foreign objects from the wheel groove, test steering flexibility, and ensure that the wheels are not stuck.

Fork integrity: Check for cracks on the fork and whether the wear on the fork tip exceeds 10% of the original size.

Operation steps

Pressing: Press down the control handle to the "pressing" position, press the direction handle, and the fork lift speed should be ≤ 0.1m/s.

Cargo pulling: After the goods are off the ground, move the handle to the center position and drive slowly at a speed of ≤ 3km/h, avoiding sharp turns.

Unloading: After arriving at the destination, lift the handle to the "unloading" position, and lower the fork at a speed of ≤ 0.08m/s until the goods land smoothly.

Empty operation: Properly press and lift the forklift to avoid friction between the front wheel support frame and the ground, and extend the service life of the wheelset.

Safety precautions

Load limit: Overloading (rated load 1-3 tons), over length (fork length over 1/3), and over height (beyond line of sight) handling are strictly prohibited.

Personnel protection: During operation, no part of the body should be placed under the fork or near mechanical lifting components.

Environmental restrictions: It is prohibited to work on slopes (slope>2%). If passing through a slope, it must be unloaded and the fork arm must face downhill.

Emergency response: Immediately avoid dumping goods and do not attempt to straighten them; When the forklift malfunctions, hang a "disabled" sign and prohibit working with the problem.

Maintenance

Daily cleaning: Remove oil stains and debris from the forks and wheelsets to prevent corrosion.

Monthly inspection: Check the cleanliness of hydraulic oil and replace it if necessary (recommended to replace it every 6 months).

Annual maintenance: Entrust a professional organization to test the strength of the fork, wear of the wheel set, and sealing of the hydraulic system.

4、 Industry data and case studies

Efficiency improvement: After a certain automobile manufacturing plant introduced manual hydraulic forklifts, the material handling time on the production line was reduced by 40%, and the annual labor cost was saved by 500000 yuan.

Loss reduction: After a supermarket used manual hydraulic forklifts, the shelf replenishment damage rate decreased from 2% to 0.3%, reducing annual losses by 200000 yuan.

Safety improvement: After a logistics company standardized its operating procedures, the forklift accident rate decreased from 0.8% to 0.1%, and employee satisfaction increased by 25%.

The main equipment produced by Hebei Makita: stage electric hoist, electric chian hoist, wire rope electric hoist，Hand chain hoist, lever hoist, pneumatic hoist and other lifting equipment