Analysis of Characteristics and Operating Standards of Electric Forklifts

1、 Characteristics of electric forklift products

Power system and environmental friendliness

Zero emissions, low noise: powered by batteries, with no exhaust emissions and operating noise below 75 decibels, suitable for indoor, food processing, pharmaceutical and other environments with strict requirements.

Efficient and energy-saving: The cost of electricity is only 1/3 to 1/2 of that of internal combustion forklifts, and the energy conversion efficiency is high. For example, a three point balanced weight forklift can achieve continuous operation for 6 hours.

Flexible power configuration: Supports various types such as lead-acid batteries and lithium batteries, with lithium battery charging time reduced to 1-2 hours and a lifespan of over 2000 cycles.

Operational performance and design optimization

Easy to operate: Equipped with an electrical signal control system, the steering, acceleration, and hydraulic operations are responsive, and the operating intensity is reduced by more than 40% compared to internal combustion forklifts.

Compact structure: The body width has been optimized to 1.2-1.5 meters, with a small turning radius. For example, a forward moving forklift can complete stacking within a 2.5-meter channel.

Strong adaptability:

Cold storage specific type: can operate in a low temperature environment of -30 ℃, equipped with a heating handle and anti-skid tires.

Explosion proof type: certified by ATEX, suitable for flammable and explosive places such as oil depots and chemical workshops.

Mini type: with a load capacity of less than 1 ton, suitable for lightweight handling scenarios such as retail and e-commerce.

Intelligence and Security

Intelligent security system:

Regenerative braking: Recovers energy when going downhill, extending range by 10% -15%.

Slope anti slip: Automatically activate the electronic brake to prevent the vehicle from sliding down the slope.

Permission control: Unlicensed operations are restricted through fingerprint unlocking or card swiping.

Ergonomic design:

Hydraulic power steering: reduces steering wheel torque by 50%, reducing operational fatigue.

Adjustable seats/steering wheel: Suitable for operators of different body types, enhancing comfort.

Maintenance cost and lifespan

Long maintenance cycle: Electric forklifts have no engine, gearbox or other components, and their annual maintenance costs are reduced by 60% compared to internal combustion forklifts.

Battery life management:

Regular water replenishment: Lead acid batteries need to check the electrolyte level every month.

Avoid overcharging/overdischarging: Use a smart charger to prevent the battery from losing water or sulfurizing.

End of life treatment: When the electrolyte leaks, it needs to be neutralized with lime, and waste batteries should be recycled by professional organizations.

2、 Operating specifications for electric forklifts

Pre operation inspection

Inspection items:

Battery level: Cargo operations are prohibited when the voltmeter reading is below 40V.

Braking system: Test whether the braking distance meets the standard (no load ≤ 3 meters).

Tire condition: Check the air pressure (standard value 0.6-0.8MPa) and wear degree.

Safety device: Confirm that the horn, lights, and rearview mirror are functioning properly.

Environmental assessment: Remove obstacles in the work area and confirm that the ground is free of oil stains and potholes.

Driving standards

Speed control:

Main roads in the factory area: ≤ 15km/h; Within the warehouse: ≤ 5km/h.

Narrow passages or turns: Reduce to below 3km/h.

Steering and braking:

Turn on the turn signal 5 meters in advance to avoid tipping over due to sharp turns.

Lightly press the pedal when braking, and do not brake abruptly to prevent the goods from tipping over.

Sight and observation:

When the cargo height exceeds 1.5 meters, it is necessary to reverse and be directed by an assistant.

Frequently observe the rearview mirror, especially at intersections or lane changes.

Loading and unloading operations

Fixed goods:

Use ropes or straps to securely connect the goods to the fork.

When stacking goods, use wooden boards or cardboard to separate the layers to prevent sliding.

High level homework:

Maintain stability when lifting the fork, avoiding sudden rises and falls.

Operators must wear seat belts and are prohibited from leaving the driver's seat before the fork is fully lowered.

Overloading prohibition: Strictly follow the rated load capacity of the forklift (such as overloading a 3-ton forklift to 3.5 tons).

Parking and Charging

Parking regulations:

Park in the designated area, tighten the handbrake and lower the fork to the ground.

Do not park on slopes, fire exits, or emergency exits.

Charging safety:

Disconnect the forklift operating system from the battery before charging.

Keep the charging area ventilated and away from open flames and flammable materials.

After charging is complete, turn off the power first and then unplug the plug.

Emergency Management

Electrolyte leakage: Immediately neutralize with lime or carbonated soda and rinse with plenty of water.

Battery overheating: Stop working and move to a ventilated area until the temperature drops below 40 ℃ before continuing to use.

Personnel injured: Immediately call the emergency number and rinse the electrolyte spill area with clean water.

3、 Typical application scenarios and selection suggestions

High density storage:

Recommend a forward moving forklift or a narrow channel three-way forklift, with a channel width that can be compressed to 1.8 meters, increasing space utilization by over 30%.

Cold chain logistics:

Select low-temperature dedicated batteries and heating systems to ensure continuous operation in an environment of -25 ℃.

Heavy duty manufacturing:

Choose a four point balanced forklift with a load capacity of up to 10 tons, suitable for handling materials such as steel and wood.

Strict environmental requirements scenario:

Explosion proof electric forklifts have passed ATEX certification and are suitable for flammable and explosive places such as oil depots and chemical workshops.

The main equipment produced by Hebei Makita: stage electric hoist, electric chian hoist, wire rope electric hoist，Hand chain hoist, lever hoist, pneumatic hoist and other lifting equipment