The applicable plan for European wire rope electric hoists needs to be developed based on their technical characteristics, operating standards, and safety requirements, covering installation and commissioning, daily operation, maintenance, and emergency response, as follows:

1、 Installation and commissioning plan

No load trial operation

The newly installed or disassembled electric hoist needs to be tested multiple times without load to confirm that the mechanical transmission components, electrical components, and connecting parts are operating normally.

Debug the upper and lower limit limiters to ensure that the distance between the hook protrusion and the shell spool meets the standard (for models above 10T, it needs to be greater than 120mm).

load testing

Static load test: Lift the weight at 125% of the rated load to a height of 100 millimeters, hold for 10 minutes, and check the structural stability.

Dynamic load test: Repeatedly lift and move left and right under rated load to verify the reliability of mechanical and electrical systems.

2、 Daily operation standards

Pre operation inspection

Electrical system: Check whether the power cord, plug, and grounding are intact, and the sensitivity of buttons, travel switches, and limiters.

Mechanical components: Confirm that the steel wire rope is not bent, deformed, worn, or broken, the hook is securely fixed, and the brake, pulley, and drum are not damaged.

Safety device: Verify that the overload protector, emergency stop button, and fire stop limiter are functioning properly.

operating procedure

Lifting preparation: The goods should be securely tied, and the lifting point should pass through the center of gravity of the hoist to avoid overloading or diagonal pulling (the diagonal pulling angle should not exceed 30 °).

Operation control:

Adjust the height by pressing the lifting/lowering button and maintain a constant speed;

Press the left and right travel buttons to move horizontally, avoiding sudden acceleration or braking;

Prohibit pressing buttons in opposite directions simultaneously to prevent electrical conflicts.

Homework completed: Raise the hook to more than 2 meters above the ground and turn off the main power.

Environment and Load Management

It is prohibited to use it in corrosive, flammable and explosive environments or under rated loads (such as closing more than 120 times per hour).

Clean up foreign objects in the running track and ensure that the load weight is within the rated range (such as 0.3-80 tons).

3、 Maintenance and upkeep plan

regular inspection

Weekly inspection: Electrical components (control circuits, button sensitivity), mechanical components (wire rope wear, brake clearance), safety devices (limiters, overload protectors).

Monthly maintenance: clean the surface of the motor, reducer, and steel wire rope; Check the amount of lubricating oil, replenish or replace it.

Quarterly maintenance: deeply lubricate key components such as bearings and gears, and adjust brake clearances.

Component replacement standards

Wire rope: Replace when the number of broken wires exceeds the limit, the diameter shrinks by more than 7%, or the wear exceeds the limit.

Brake: Repair or replace in case of spring failure, brake pad wear, or brake wheel oil contamination.

Electrical components: Replace when fuses are blown, controller malfunctions, or circuit aging occurs.

4、 Safety and Emergency Plan

Safety operation requirements

Operators must hold certificates and wear equipment such as safety helmets, anti slip shoes, and protective gloves.

It is prohibited to use diagonal braces or cranes, overload operation, or maintain equipment during operation.

Maintain a safe distance from surrounding obstacles and avoid working under suspended objects.

Emergency response measures

Sudden interruption: Immediately cut off the power and check if the power supply, fuse, controller, or motor is faulty.

Equipment malfunction: Contact professional maintenance personnel and prohibit unauthorized personnel from disassembling the equipment.

Load drop: Activate emergency rescue procedures to ensure personnel safety and clean up the scene.

5、 Environmental adaptability plan

Corrosive environment

Install waterproof and dustproof covers, strengthen ventilation equipment, and reduce the concentration of corrosive gases.

Regularly clean the surface of the equipment and apply rust proof oil.

High temperature or dangerous goods lifting

When lifting high-temperature metals, install two sets of height limiters and brakes to ensure safety redundancy.

Each driving device is equipped with two sets of brakes to control different circuit breakers.

The main equipment produced by Hebei Makita: stage electric hoist, electric chian hoist, wire rope electric hoist，Hand chain hoist, lever hoist, pneumatic hoist and other lifting equipment