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What should be checked before forklift handling

releaseTime:2025-07-22 08:40:47source:Mu TiannumberOfPageViews:0

Before forklift handling operations, to ensure safe and efficient operation, it is necessary to conduct systematic inspections of the following key items, including mechanical, hydraulic, electrical, safety devices, and operating environment:

1、 Mechanical component inspection

Tires and wheel hubs

Check the degree of tire wear and whether the air pressure is normal, ensuring that there are no cracks or bulges.

Confirm that the hub bolts are tightened to avoid tire detachment during driving.

Chain and fork

Check the tension of the chain to avoid the risk of looseness or breakage.

Confirm that the fork is not bent or cracked, and the gap between the fork and the crossbeam meets the standard (usually ≤ 2mm).

steering system

Test whether the steering wheel rotates flexibly and whether the steering knuckle is loose or has any abnormal noise.

Check for oil leakage in the steering cylinder and connecting components.

drive system

Internal combustion forklifts need to check the clutch, transmission oil level, and shifting mechanism; Electric forklifts need to confirm that the motor and controller are securely connected.

2、 Hydraulic system inspection

Hydraulic oil status

Check whether the oil level is within the scale range and whether the oil is clean and free of impurities.

Observe whether the oil pipes and joints are leaking oil or aging.

Hydraulic pump and cylinder

After starting, test the lifting and tilting actions to confirm that there is no jamming, abnormal noise, or leakage.

Check whether the multi way valve operates smoothly and whether the stroke of each oil cylinder is in place.

3、 Electrical system inspection

Battery and Circuit

Electric forklifts need to check the battery level, electrolyte level, and whether the wiring terminals are loose.

Confirm that there is no risk of damage or short circuit in the entire vehicle circuit.

Lighting and Signal

Test whether the headlights, turn signals, brake lights, and reverse alarm are working properly.

Check if the dashboard indicator lights (such as battery level and fault prompts) are displaying normally.

4、 Brake system inspection

Brake performance

Conduct an emergency braking test in an unloaded state to confirm that the braking distance meets the standard (usually ≤ 3 meters/20km/h).

Check the brake fluid level and brake pad wear.

parking brake

Test whether the handbrake can effectively fix the vehicle and prevent it from rolling.

5、 Safety device inspection

limiting device

Confirm that the fork lift and tilt limit switches are sensitive and reliable to avoid overtravel operation.

Protective device

Check if the roof protection frame and shelving are intact, without deformation or cracking.

Confirm that safety accessories such as seat belts and fire extinguishers are complete and effective.

Warning signs

Check if the reflective signs and hazard warning lights on the vehicle are clearly visible.

6、 Operating environment inspection

Work site

Confirm that the ground is level and free of obstacles, and the slope does not exceed the allowable range of the forklift (usually ≤ 10%).

Check if the lighting in the work area is sufficient to avoid blind spots.

Stability of goods

Assess whether the weight and size of the goods are within the rated load range of the forklift.

Confirm that the goods are securely tied and the center of gravity is in a reasonable position to prevent tipping over.

7、 Operator Qualification and Preparation

Qualification confirmation

Ensure that the operator holds a valid forklift driver's license and is familiar with the equipment operating procedures.

Personal Protection

Operators are required to wear protective equipment such as safety helmets, reflective vests, and anti slip shoes.

Preheating and trial operation

Run at idle speed for 3-5 minutes after cold start, and check if all instrument readings are normal.

Conduct a no-load test run to confirm the responsiveness of the steering, braking, and hydraulic systems.

8、 Special scenario additional inspection

Explosion proof forklift: Check whether the explosion-proof device and static grounding wire are intact.

Off road forklift: Confirm that the four-wheel drive system and differential lock function are normal, and the tire tread depth is sufficient.

Cold storage forklift: Check the working status of low-temperature lubricating oil and heater to avoid component freezing and cracking.

The main equipment produced by Hebei Makita: stage electric hoist, electric chian hoistwire rope electric hoistHand chain hoist, lever hoist, pneumatic hoist and other lifting equipment    

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