If the emulsification hoist refers to a device that combines emulsification and lifting functions, its internal structure can be divided into two core parts: the emulsification treatment module and the lifting machinery module. The following is a specific analysis:

1、 Emulsification treatment module (taking vacuum homogenizer emulsifier as an example)

Pot system

Emulsifying pot: Made of 3mm stainless steel material, with mirror polished inner walls (300EMSH sanitary grade) to ensure no residual contamination of the material. The pot body is designed as a hand-operated lifting and tilting type, which is convenient for flipping and pouring materials during discharge.

Jacket structure: The inner layer of the jacket is made of 2mm stainless steel, and precise temperature control is achieved through water heating with electric heating tubes (power 500W x 2) or by connecting cooling water. The heating temperature can be set arbitrarily and automatically controlled.

Vacuum system: equipped with an oil ring vacuum pump (power 0.37KW), the vacuum degree inside the pot can reach -0.06~-0.08Mpa, positive pressure+0.15Mpa. The vacuum environment can eliminate bubbles generated during the stirring process, ensuring that the product is delicate and free of pores.

Mixing and homogenization system

Scraping wall stirring: The central scraping wall stirrer has a speed of 60 revolutions per minute and a power of 0.18KW. The scraper rotates tightly against the pot wall to prevent material adhesion and promote uniform mixing.

High speed homogenizer: speed 2880 rpm, power 0.55KW. After the material is sucked into the homogenizer, it is quickly cut and crushed into particles of 200nm-1 μ m in the shear joint, achieving emulsification effect.

Collaborative working mode: Homogenizer and agitator blades can operate separately or simultaneously to meet different process requirements.

auxiliary system

Conveyor pipeline: The materials in the water and oil pots are directly sucked into the emulsifying pot through a bag type fine filter under vacuum to avoid contamination caused by manual transfer.

Cleaning system: Equipped with a built-in cleaning device, it can quickly clean the inside of the pot and comply with GMP hygiene standards.

2、 Crane Machinery Module (Taking General Crane Structure as an Example)

power system

Electric motor/internal combustion engine: provides initial energy to drive hydraulic pumps or mechanical transmission devices.

Hydraulic system: Based on Pascal's law, pressure is transmitted through hydraulic cylinders to drive the piston to produce linear motion, which is converted into the telescopic or lifting action of the crane arm.

transmission mechanism

Pulley system: By changing the direction of force and amplifying the tension through multiple sets of pulleys, the actual required power is reduced. For example, a multi-stage pulley system can make the hook tension only 1/n of the weight of the object (n is the number of load-bearing rope segments).

Wire rope: As a flexible force bearing mechanism, it connects the hook and the drum to transmit tension.

Drum: The lifting and lowering of the hook is achieved by retracting and releasing the steel wire rope in both forward and reverse directions.

Supporting and rotating mechanism

Crane arm: As a lever, it achieves torque balance through the cooperation of the fulcrum, resistance arm, and power arm. The length and elevation angle of the boom can be adjusted through a variable amplitude mechanism to meet different lifting requirements.

Rotary bearing: In conjunction with a reduction device, it achieves 360 ° rotation of the arm.

Legs: Disperse the weight of the crane to the ground, ensuring balance and anti overturning ability during lifting.

control system

Brakes and clutches: Accurately adjust the movement of heavy objects to ensure stability and safety.

Limit protection devices: such as height limiters and torque limiters, to prevent accidents caused by overload or misoperation.

Remote monitoring system: seamlessly integrated with the monitoring platform, displaying real-time device operation records, historical data, and violation operation alarm information, optimizing construction plans and resource allocation.

The main equipment produced by Hebei Makita: stage electric hoist, electric chian hoist, wire rope electric hoist，Hand chain hoist, lever hoist, pneumatic hoist and other lifting equipment