Full analysis of forklift characteristics, application scope, and operating specifications

1、 Forklift core features: high efficiency, flexibility, and versatility

Mobility flexibility

Compact design: Forklifts have small external dimensions and light weight, with a minimum turning radius of 1.5-2 meters, suitable for flexible operation in narrow passages (such as warehouse shelves with a spacing of 2.5-3 meters).

Omnidirectional steering: Some models, such as forward moving forklifts, use four-wheel steering technology to achieve stationary rotation, further enhancing maneuverability.

One machine for multiple purposes

Accessory adaptation: By replacing accessories such as forks, clamps, and turntables, a variety of goods such as pallets, steel, wood, and containers can be transported. For example, the paper roll clamp can safely handle heavy-duty paper rolls with a diameter of 1.5 meters.

Function extension: Equipped with side shifters, distance forks and other devices, it can achieve precise positioning of goods and reduce manual adjustment time.

High space utilization rate

Stacking height: The maximum lifting height of electric balance weight forklifts can reach 6-8 meters, and three section gantry forklifts can even stack up to 12 meters or more, significantly improving warehouse capacity.

Free lifting: Some vehicle models support the use of forks to lift cargo without raising the gantry, adapting to low space operations (such as inside containers).

economic

Cost comparison: One forklift can replace the physical labor of 8-15 loading and unloading workers, and the comprehensive operating costs (energy consumption, maintenance) are reduced by more than 60% compared to manual labor.

Investment return: The service life of electric forklifts can reach 8-10 years, while that of internal combustion forklifts is 6-8 years, resulting in lower long-term operating costs.

2、 Application scope: Covering logistics scenarios across the entire industry chain

manufacturing

Production line distribution: In factories such as automotive and electronics, forklifts are used for raw material handling, semi-finished product transportation, and finished product warehousing. For example, Tesla factory uses AGV forklifts to achieve unmanned logistics.

Heavy cargo handling: Heavy duty forklifts (with a lifting capacity of 10-50 tons) can transport large equipment such as engines and machine tools.

Warehouse logistics

High density storage: Forward moving forklifts combined with narrow aisle shelving systems can increase warehouse space utilization by over 40%.

Order fulfillment: The order picker forklift can reach a height of 10 meters and directly pick up and place goods, suitable for e-commerce warehouse sorting operations.

Ports and Transportation

Container operation: Straddle Carrier can cross over containers for handling, with a lifting capacity of up to 50 tons and an efficiency three times that of traditional loading and unloading machines.

Multimodal transportation: Forklifts can enter the cabin and interior of the carriage, achieving seamless connection between sea, railway, and road transportation.

special environment

Explosion proof scenario: Explosion proof electric forklifts are used in the petrochemical and pharmaceutical industries, meeting the requirements of Ex ib IICT4 level.

Cold chain logistics: Low temperature forklifts (-30 ℃ to -40 ℃) are equipped with low-temperature resistant hydraulic oil and heated seats to ensure normal operation in extremely cold environments.

3、 Operating standards: equal emphasis on safety and efficiency

Pre driving inspection

Dynamic testing: Check the hydraulic system, braking performance, and light signals after startup to ensure no leaks or abnormal noises.

Load confirmation: Check the weight of the goods against the rated lifting capacity of the forklift. Overloading by 10% can increase the risk of rollover by 50%.

Driving rules

Speed limit: The speed limit in the factory area is 5 kilometers per hour. When loading goods, the bottom of the fork should be kept 300-400mm above the ground, and the door frame should be tilted back by 3 ° -5 ° to enhance stability.

Slope operation: When going uphill, the fork moves forward, and when going downhill, it moves backward. It is forbidden to slide in neutral to prevent brake failure.

Loading and unloading operations

Cargo fixation: Use straps or stretch film to secure the cargo and prevent it from slipping during transportation.

Door frame operation: Keep the door frame vertical during lifting to avoid tilting and causing the goods to tip over; Slowly and uniformly descend to prevent impact damage.

Safety taboos

Prohibited behavior: No one is allowed to stand on the fork; Prohibit using forks to lift personnel for high-altitude operations; Do not make sharp turns or brake abruptly while driving.

Personnel protection: Safety helmets and reflective vests must be worn during operation, and lighting must be turned on for night work.

Maintenance and Parking

Daily maintenance: Check tire pressure and chain tension daily, lubricate key components weekly, and replace hydraulic oil monthly.

Parking requirements: After parking, tighten the handbrake, lower the fork to the ground, remove the key and have it kept by a designated person.

4、 Industry Trends: Intelligence and Greening

Automation upgrade: The market share of AGV forklifts is increasing year by year, and it is expected to reach 30% by 2025, achieving functions such as unmanned handling and automatic obstacle avoidance.

New energy transformation: Lithium battery forklifts have extended their battery life to over 8 hours and shortened their charging time to less than 1 hour, gradually replacing traditional lead-acid batteries.

Digital management: Real time monitoring of forklift position, operation status, and maintenance cycle through IoT technology, reducing failure rate by more than 20%.

The main equipment produced by Hebei Makita: stage electric hoist, electric chian hoist, wire rope electric hoist，Hand chain hoist, lever hoist, pneumatic hoist and other lifting equipment