When using a hydraulic forklift, it is necessary to comprehensively control from multiple aspects such as pre operation preparation, standardized operation process, environmental safety, maintenance, personnel training, and emergency response. The following are specific precautions:

1、 Preparation before operation

Check the equipment status:

Check if the hydraulic system is functioning properly, if the hydraulic oil is sufficient and clean, and if there are no leaks.

Check whether the wheels, axles, bearings and other components are intact, whether they rotate flexibly, and whether there is any jamming or abnormal noise.

Check whether the fork is intact, free from deformation or cracks, whether the fork lifts and lowers smoothly, and whether there is any jamming.

Check if the braking system is reliable, if the brakes are sensitive and effective, and if the braking distance meets the requirements.

Check whether the safety warning signs and safety protection devices (such as speed limiters, overload alarm devices, collision prevention systems, etc.) are complete and intact.

Confirm the homework environment:

Ensure that the ground in the work area is flat, solid, and free of slippery substances such as oil and water stains.

Check if there are obstacles, potholes, or slopes in the work area to ensure that the forklift's travel route is unobstructed.

When working in narrow passages or limited spaces, it is necessary to plan the driving route and avoidance plan in advance.

Wear personal protective equipment:

Operators must wear personal protective equipment such as safety helmets, safety shoes, and protective gloves.

When working at heights or handling fragile or sharp objects, additional protective equipment such as safety belts and goggles must be worn.

2、 Operation process specification

Comply with load limits:

Overloading the forklift is strictly prohibited, ensuring that the weight of the goods is within the rated load range of the forklift.

When handling goods with irregular shapes or center of gravity offset, reinforcement measures should be taken to prevent the goods from tipping over.

Smooth operation:

When starting the forklift, it should accelerate slowly to avoid sudden starting that may cause the goods to shake or the forklift to lose control.

During driving, maintain a constant speed and avoid sudden acceleration, sudden braking, or sharp turns.

When lifting and lowering the fork, it should be operated slowly to ensure smooth lifting and lowering of the goods, preventing them from slipping or being damaged.

Maintain a safe distance:

Maintain sufficient safety distance from surrounding personnel, vehicles, and obstacles while driving.

At intersections or areas with obstructed visibility, one should slow down, sound the horn as a warning, and confirm safety before passing.

Pay attention to blind spots:

Forklifts have blind spots in the line of sight, especially when lifting or turning the forks, special attention should be paid to observing the surrounding environment.

It can be equipped with auxiliary devices such as rearview mirrors, cameras, or blind spot monitoring systems to improve the line of sight.

Standardized parking:

When parking, the fork should be lowered to the lowest position, the handbrake should be tightened, and the power should be cut off.

When parking on a slope, use wedges to cushion the wheels to prevent the forklift from slipping.

3、 Environmental safety

Avoid harsh environments:

It is strictly prohibited to use forklifts in adverse weather conditions such as rainy, snowy, or windy days to prevent slipping or loss of control.

When working in high or low temperature environments, corresponding protective measures should be taken, such as installing sunscreen or insulation equipment.

Pay attention to fire and explosion prevention:

When working near flammable, explosive, or prohibited materials, it is necessary to use explosion-proof forklifts and equip them with firefighting equipment.

Smoking or using open flames near forklifts is strictly prohibited to prevent fire or explosion accidents.

Keep the homework area clean:

Timely clean up debris, oil stains, etc. in the work area to keep the ground clean and tidy.

Goods should be neatly stacked to avoid occupying passages or affecting forklift operation.

4、 Maintenance and upkeep

Regularly replace hydraulic oil:

According to the forklift manual, regularly replace the hydraulic oil to ensure the normal operation of the hydraulic system.

When replacing hydraulic oil, it is necessary to use hydraulic oil that meets the requirements and thoroughly clean the hydraulic system.

Check and tighten the components:

Regularly check whether the bolts, nuts, and other fasteners of the forklift are loose and tighten them in a timely manner.

Check for leaks in hydraulic pipelines, joints, etc., and replace damaged components in a timely manner.

Lubrication and maintenance:

Regularly lubricate and maintain the bearings, chains, and other components of forklifts to reduce wear and noise.

Use lubricants that meet the requirements and perform lubrication operations according to the instructions.

5、 Personnel training and emergency response

Receive professional training:

All employees using hydraulic forklifts must receive professional training, familiarize themselves with safety operating procedures and forklift safety knowledge.

The training content includes the basic structure, working principle, safety operation points, emergency response measures, etc. of forklifts.

Develop emergency plans:

Develop special emergency plans for possible hydraulic system leaks, pipe bursts, fires, and other accidents.

The emergency plan should include reporting procedures, evacuation routes, initial disposal methods, fire extinguishing plans, and other contents.

Equipping emergency supplies:

Provide sufficient emergency supplies such as oil absorbing cotton, sand, fire extinguishers, etc. near forklift parking areas and maintenance points.

Regularly check the effectiveness of emergency supplies to ensure timely use in emergency situations.

Timely reporting and handling:

When a forklift is found to have safety hazards or malfunctions during use, it should be immediately stopped and maintenance personnel should be reported in a timely manner.

It is strictly prohibited to dismantle or repair forklifts without authorization. Maintenance and upkeep should be carried out by professional personnel.

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