When using a manual hydraulic forklift, it is crucial to adhere to the following safety precautions to ensure operational safety and efficiency:

1. Pre-Operation Inspection

Check the hydraulic system: Inspect for oil leaks, ensuring the hydraulic cylinder and valves are functioning properly.

Verify wheel functionality: Ensure the wheels rotate smoothly without obstructions or damage.

Clear debris: Remove any foreign objects wrapped around the wheels or other components.

Load capacity: Confirm the forklift’s rated load capacity (usually marked on the chassis) and never exceed it. Overloading can damage the hydraulic system, deform forks, or cause tipping.

2. Loading and Handling

Center the load: Place goods in the middle of the forks to maintain balance. Avoid single-fork operations or uneven loading, which can lead to tipping or falling cargo.

Fork length: Ensure the forks are fully inserted under the pallet and extend beyond its length to prevent instability.

Stable cargo: Secure loose or unstable items with straps or additional support. Do not lift unstable or poorly packaged goods unless assisted by another person.

No high drops: Never drop goods onto the forklift from a height, as this can damage the equipment or cause cargo to shift dangerously.

Low-height transport: When moving tall loads, keep the forks as low as possible to reduce the risk of tipping.

3. Operational Safety

Single operator: Only one person should operate the forklift. If multiple people are involved, designate a leader to coordinate movements.

Body protection: Keep hands, feet, and other body parts away from forks, mechanical lifting parts, and the underside of loaded goods to prevent crushing injuries.

Speed control: Operate at a maximum speed of 3 km/h (slower than walking pace) and reduce speed when turning. Avoid sudden stops or sharp turns to prevent cargo from shifting.

No riding: Never stand on the forklift, slide down slopes, or use it as a makeshift lift.

Visibility: Ensure clear visibility while operating. If the load obstructs your view, do not proceed or seek assistance.

Avoid slopes: Do not use the forklift on inclined surfaces or steep slopes. If unavoidable, face the downhill direction and never stand directly in front of the forklift to prevent injury from uncontrolled movement.

4. Environmental Restrictions

Flat surfaces: Use only on level, dry ground. Avoid muddy, uneven, or slippery terrain to prevent tipping or loss of control.

Clear pathways: Maintain a safe distance from people, equipment, and obstacles to avoid collisions.

5. Post-Operation Procedures

Lower forks: After use, fully lower the forks to the ground and engage the parking brake.

Storage: Park the forklift in a designated area, ensuring it is empty and not obstructing walkways.

Maintenance:

Regular checks: Inspect hydraulic fluid levels, wheel condition, and structural integrity daily.

Lubrication: Apply lubricant to moving parts (e.g., wheels, joints) to reduce wear.

Repairs: Address any damage immediately. Do not use a faulty forklift; report it for repair or replacement.

6. Prohibited Actions

No heavy static loads: Do not leave heavy items loaded on the forklift for extended periods.

No hazardous materials: Avoid transporting compressed gases, liquefied chemicals, or unstable substances unless using specialized equipment and safety measures (e.g.,Static grounding for flammable materials).

No unauthorized modifications: Do not alter the forklift’s structure or components, as this can compromise safety.

7. Training and Awareness

Operator training: Ensure all users are trained in safe operation, emergency procedures, and maintenance.

Emergency preparedness: Familiarize yourself with first-aid measures and evacuation protocols in case of accidents.

Key Takeaways

Prevention is key: Regular inspections and adherence to load limits prevent most accidents.

Controlled movement: Slow, deliberate actions reduce the risk of tipping or cargo loss.

Environment matters: Avoid slopes, uneven ground, and obstructed pathways.

Maintenance matters: A well-maintained forklift is a safe forklift.

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